Research and application of industrialization of intelligent fabric pattern and weft technology based on machine vision

Oct 13, 2023 Leave a message

The main completion units are Changzhou Hongda Electric Co., Ltd., Tsinghua University, and Jiangsu Lianfa Textile Co., Ltd.

Awards: 2017 China Textile Industry Federation Science and Technology Award First Prize

Project Introduction This project uses advanced technologies such as weft straightening technology, flower straightening technology, weft straightening and flower straightening technology, whole machine intelligent control and industrial camera intelligent imaging technology with more than 8,000 detection points based on machine vision, breaking through the whole flower straightening technology. Weft technical problems.

Technological innovation This project achieves accurate detection of fabric weft texture and pattern, and its correction accuracy can reach 1.0 cm/meter width, breaking the traditional photoelectric weft straightening machine and ordinary image weft straightening machine on fabric weave, texture, density, Due to various restrictions such as yarn thickness, the pattern setting function creatively solves the deformation problem of fabrics with floral patterns such as jacquard fabrics, printed fabrics, and yarn-dyed fabrics. The weft setting function solves the problems of twill, sanding, lightness, and lightness that cannot be solved by photoelectric weft setting. The problem of weft adjustment of heavy, chiffon and other textiles has created core value for downstream production companies.

Promotion Results and Development Prospects This project has solved the problems that cannot be solved by photoelectric weft trimming machines and formed a large number of new rigid demand markets. In addition, the products have high cost performance and great market competitiveness. It can not only fill the domestic gap and replace imports, but also Participating in international market competition has broad prospects. It is expected that after the project reaches full production, it will have a production capacity of 300 units, achieve annual sales revenue of 150 million yuan, and increase annual profits and taxes of more than 50 million yuan. Based on an annual output of 200 units, the investment can be saved by RMB 110 million. In addition, because the project technology greatly improves the one-time molding rate of fabric finishing and improves the quality of fabrics, it can significantly reduce the energy consumption of the factory and drive the simultaneous development of downstream industries. The comprehensive promotion of this equipment in the market will promote the development of dyeing, finishing and weaving enterprises in my country and effectively promote the rapid and steady development of my country's textile manufacturing industry.